U.S. BRIDGE

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PRE-FABRICATED BRIDGES

CAMBRIDGE

This is a Warren Truss girder bridge that is formed by a top chord with a polygonal (camelback) shaped geometry. This truss eliminates verticals at the top chord panel points. It is an efficient use of steel and one that is a classic choice for rural or industrial settings.

CAMBRIDGE FLAT

This is a Warren Truss girder bridge that is formed by a top chord with a parallel chord (flat) geometry. This truss eliminates verticals at the top chord panel points. It has a sturdy look and is a great choice for multiple span bridges or bridges set in urban or rural settings.

SENECA

This bow-string Pratt Truss girder bridge is formed by mechanically curving the top chord into an arch shape along a parabolic curve. It has vertical members at every panel point which shrinks the floor beams and minimizes or eliminates stringer beams.

VIKING

This modified bow-string arch style is configured from a Pratt Truss using vertical end posts. It is similar to the Seneca style, with vertical members at every panel point which shrinks the floor beams and minimizes or eliminates stringer beams.

VOYAGER

This constant depth truss style is configured from a Pratt Truss using parallel chord members and vertical end posts. The Voyager functions perfectly as a vehicular bridge on driveways or enhances recreation areas or park lands where light traffic is experienced.

Liberty

This bridge is made from prefabricated panels and assembled into modules. It follows the constant depth form of the Voyager (Pratt Truss) but is designed to be containerized and easy to construct. It is preferred as a permanent or emergency installation and for owners with large inventories.

BEAM BRIDGES

Designed specifically for all self-installation

CORTEZ Bridge

This is a simple span beam bridge that supports a concrete deck slab and stay-in-place forms, or a bridge plank and asphalt system. It is a short span solution that is very competitive with prestressed concrete alternatives, especially when member weight and dead loads are a concern.

Cortez Series

Complete Bridge Kit

  • Quick installation minimizes road closures
  • Available in custom length, up to 80 ft.
  • Designed to use with existing abutment
  • Stamped by state licensed Professional Engineer
  • Galvanized, self weathering or painted finishes
  • On-site technical assistance for installation
  • All bolted connections
  • Delivery as soon as 30days on select sizes

FLOORING OPTIONS

Numerous flooring options are available including asphalt, reinforced concrete, open grid metal, and treated timber

Precast Concrete Plank
Nail-Laminated Timber Floor
Open Grid Steel Deck
Corrugated Steel Bridge Plank

EASY TO ASSEMBLE
No need for specialized equipment. Multiple finishes available.

  • First Stage
    Attach bearings
  • Second Stage
    Install interior diaphragms
  • Third Stage
    Install back wall plates
  • Fourth Stage
    Install corrugated deckings and edge dams
  • Fifth Stage
    Surfaced and guide rails install

THRU TRUSS

Designed Specifically for longer Spans

Thru Truss Series

THRU TRUSS Bridge
Explore the Thru Truss

The Thru Truss describes high or box truss bridges. It involves portal frames which increases their span capability. In doing so, the vertical clearance above the bridge’s roadway sets the truss height. [Because of the deeper truss girders, shipping of full-depth pre-assembled sections is challenging and many times not available. The pre-assembly is usually limited to attaching gusset plates to the chord members with vertical and diagonal members being added in the field.

Features and Benefits

  • Available in custom length up to 300 ft
  • Reduces the need for intermediate piers
  • Shipped to project site in lightweight manageable sections
  • Stamped by state licensed Professional Engineer
  • Galvanized, self-weathering or painted finishes
  • On-site Technical assistance for installation
  • All bolted connections

Flooring Options

Numerous flooring options are available including asphalt, reinforced concrete, open grid metal decking, and treated timber

Precast Concrete Plank
Nail-Laminated Timber Floor
Open Grid Steel Deck
Corrugated Steel Bridge Plank

FLOOR & DECK CONSTRUCTION

The Choice of floor and deck construction for your bridge is important to your bridge design

CONCRETE DECK SLAB

The most commonly constructed deck element is the concrete deck slab. This structural slab is designed to be between 7” and 9” thick and is reinforced with two layers of steel reinforcing bars. Many times these bars are coated with epoxy for corrosion protection depending on the bridge location and environment. The slab is formed by constructing removable formwork from lumber and plywood panels, or by attaching permanent light gage metal forms to the steel superstructure. These steel forms are often called “Stay-in-Place” forms and are abbreviated as “SIP” forms. The SIP formwork speeds construction by eliminating the removal step associated with the plywood forms.

PRECAST CONCRETE PLANK

A very low-cost and accelerated construction option for bridges on rural routes is the precast concrete plank floor. These conventionally reinforced planks are designed to be installed one day and open to traffic by the end of the second day. They are sized to be lifted using light excavating equipment and then attached to the steel superstructure through headed studs and grout pockets formed in the plank itself. Neoprene gaskets are placed under the pockets to prevent leakage of the high strength grout. The quick setting, non-shrink grout can be mixed in batches on site and poured using manual tools and a wheel barrow.

NAIL-LAMINATED TIMBER FLOOR

For rural, rustic locations such as on a trail or forest road, a nail-laminated timber floor for your bridge can be a good choice. U.S. Bridge will supply the timber, nails and attachment clips for the project. Treated lumber is used for the floor and is separated by a thin neoprene sheet to protect the weathering or galvanized steel from interaction with the preservative treatment’s chemicals. The floor can remain exposed or be topped with asphalt paving courses.

OPEN GRID STEEL DECK

Open grid steel decking is a category of deck constructions that can be characterized by whether the grid incorporates poured concrete as a protective encasement or not. It is further specified as “filled”, “partially-filled” or “unfilled”. With regard to the filled and partially filled grids, a metal form or pan is included in the grid at the bottom or mid-height of the grid and forms the poured concrete around the steel grid. There are numerous grid heights and span capacities to evaluate in conjunction with proposed stringer spacings. A lightweight hybrid system exists called “Exodermic Deck” that combines attributes of a poured structural slab with the lightweight characteristics of open grid steel decks. This special floor construction is an outstanding option when weight limiting constraints are put upon a project.

CORRUGATED STEEL BRIDGE PLANK

Two versions of corrugated steel bridge planking are used on beam or truss bridges. Bridge plank is roll-formed into 3” or 4 ¼” corrugations. Each plank has a specially formed flange that allows for proper overlapping. The planks are cut to size to match the bridge width and skew and hot dip galvanized after fabrication. Asphalt paving or plain concrete can be used as a fill material to create a wearing surface for traffic. Hot dip galvanizing of the planks results in a long-lasting corrosion protection that, coupled with a waterproofing membrane and proper paving details, provide for an economical, long-lasting bridge floor.

FLOORING OPTIONS

Precast Concrete Plank
Nail-Laminated Timber Floor
Open Grid Steel Deck
Corrugated Steel Bridge Plank

RAILING & BARRIER CONSTRUCTION

Choosing the proper railing as a bridge owner has the same importance as floor construction. The selection of a railing or barrier has an effect on many dimensions and details of the construction of your bridge. The different railing specifications we follow provide an array of solutions addressing safety, aesthetics, costs and longevity.


W BEAM

The W-Beam Rail is attached to steel posts or truss girders. It is a simple railing that usually is accompanied by a block out between it and its supporting element. It can be strengthened by doubling it, sometimes called “nested rail”. It also can be strengthened by backing it up with continuous tubular steel elements. The height specified for this railing is commonly 27” from the top of the rail to the pavement


THRIE BEAM

Steel Thrie-Beam Rail is similar in nature to the W-Beam Rail except it is deeper (20” tall) than the W-Beam. It is considered a more robust section and used where higher traffic volumes are expected with a traffic mix trending toward heavier trucks. It comes in standard rail lengths of 12’-6” and is mounted and spliced except that it has two rows of mounting bolts instead of one. U.S. Bridge will supply standard or custom fabricated Thrie-Beam Rail that is needed for your project.


TUBULAR

One of the most common steel railing constructions in use today by State Departments of Transportation is a multi-element tubular rail system. Built alone or in combination with a concrete curb or low barrier wall, this post and beam rail type has strength and utility as a traffic barrier and a combination barrier. Many different crash-tested standards exist among the different state DOT’s and their heights above pavement varying as well. Each is able to be accommodated in our design and planning, if the standard to follow is designated.


CONCRETE SAFETY SHAPE

A poured concrete barrier, integrally attached to a concrete deck slab, is a very robust and resistant bridge railing. It is common for higher speed roadways and places where run-off the road accidents are prevalent. It is not always specified by bridge owners, because for one, it is expensive to construct and two, it is a barrier to open viewing. Wall barriers are sometimes combined with tubular rail systems and this provides a compromise between robust construction and visibility. Any of these walls or barrier designs can be specified and constructed with all of our bridge styles.


ORNAMENTAL

Ornamental or architectural steel railings for pedestrian bridges can be a beautiful addition and bring attention for viewers on and off the bridge. Many times these are included on bridges entering a town area where aesthetic treatments are highlighted and visual impact is important. If you have an idea or would like to see some options, we are available to help with ideas, or help visualize what is possible.


RAILING OPTIONS

W Beam
Thrie Beam
Tubular
Concrete Safety Shape

PRIVATE SOLUTIONS

Designed specifically for your project

The Private Market

We provide the highest standard of quality and care for every project that we create. With a variety of designs, our bridges have been incorporated into residential developments, shopping and medical centers, industrial parks, and even private residences. Erected fast and built to last, let us help you enhance the entrance to your development.

  • Residential
  • Commercial
  • Industrial

Features and Benefits

  • Available in custom length up to 300 ft
  • Reduces the need for intermediate piers
  • Shipped to project site in lightweight manageable sections
  • Stamped by state licensed Professional Engineer
  • Galvanized, self-weathering or painted finishes
  • On-site Technical assistance for installation
  • All bolted connections

Flooring Options

Numerous flooring options are available including asphalt, reinforced concrete, open grid metal decking, and treated timber

Precast Concrete Plank
Nail-Laminated Timber Floor
Open Grid Steel Deck
Corrugated Steel Bridge Plank

RECREATIONAL SOLUTIONS

Custom Designed and Prefabricated Steel Bridges for Pedestrian Use

Pedestrian Bridges

We can offer you a broad range of distinctive designs that are not only aesthetically pleasing but also functional. For specific needs, we can custom design a solution to meet your unique application.

Features and Benefits

  • Available in custom length up to 250 ft
  • Widths up to 18 ft.
  • Shipped to project site in lightweight manageable sections
  • Stamped by state licensed Professional Engineer
  • Galvanized, self-weathering or painted finishes
  • On-site Technical assistance for installation
  • Pre-Assembled Complete or in Sections
  • Can be Designed to Support Utilities
  • Decorative Railings Available
  • Fast Installation

Flooring Options

Numerous flooring options are available including asphalt, reinforced concrete, open grid metal decking, and treated timber

Precast Concrete Plank
Nail-Laminated Timber Floor
Open Grid Steel Deck
Corrugated Steel Bridge Plank

MINING SOLUTIONS

Designed for Heavy Loadings and Harsh Environments

Mining Solutions

Used in mining applications across the world, our structures are designed to accommodate the heaviest loads in the harshest environments in the industry. Erected fast and built to last, carrying a fully loaded CAT 785 is no challenge for these structures:

  • Durable
  • Maintenance Free
  • Rapid Deployment

Features and Benefits

  • Available in custom length up to 300 ft
  • Meets heavy load requirements
  • Reduces the need for intermediate piers
  • Minimizes depth of structure
  • Maximizes bridge envelope
  • Shipped to project site in lightweight manageable sections
  • Stamped by state licensed Professional Engineer
  • Galvanized, self-weathering or painted finishes
  • On-site Technical assistance for installation
  • All bolted connections

Flooring Options

Numerous flooring options are available including asphalt, reinforced concrete, open grid metal decking, and treated timber

Precast Concrete Plank
Nail-Laminated Timber Floor
Open Grid Steel Deck
Corrugated Steel Bridge Plank

RAIL SOLUTIONS

Designed Specifically for Railroad Applications

Rail Series

For decades, our partner has provided steel truss bridge structures that even have been incorporated into rail projects. As a result of their inherent quality of minimizing the depth of structure, total project costs are dramatically reduced when compared to other structure types. Steel truss bridges in these locations significantly reduce approach roadway construction thereby shortening the duration of the project and eliminating unnecessary costs.

Features and Benefits

  • Available in custom length up to 300 ft
  • Reduces the need for intermediate piers
  • Minimizes depth of structure
  • Maximizes bridge envelope
  • Shipped to project site in lightweight manageable sections
  • Stamped by state licensed Professional Engineer
  • Galvanized, self-weathering or painted finishes
  • On-site Technical assistance for installation
  • All bolted connections

FLOORING OPTIONS

Precast Concrete Plank
Nail-Laminated Timber Floor
Open Grid Steel Deck
Corrugated Steel Bridge Plank

EMERGENCY SOLUTIONS

Permanent | Emergency | Temporary Modular Steel Bridges

Liberty Series

The bridge style is made from prefabricated panels and assembled into modules. It follows the constant depth form of the Voyager (Pratt Truss) but is designed to be containerized and easy to construct. It is ideal for temporary or emergency applications and for owners with large inventories.

  • Durable
  • Maintenance Free
  • Rapid Deployment

Features and Benefits

  • Available in custom length up to 300 ft
  • Designed for 2,000,000 cycles
  • Live load requirement of HL93, HS25, CL-625 and HA and HB British truck standards and Eurocodes
  • In stock and ready for quick deployment
  • Reduces the need for intermediate piers
  • Shipped to project site in lightweight manageable sections
  • Can be launched or set with a curve
  • Galvanized for durability
  • All bolted connections

FLOORING OPTIONS

Precast Concrete Plank
Checkered Plate Orthotropic Deck
Open Grid Steel Deck
Epoxy Coated Metal Orthotropic Deck
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